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Planetary reducer: Speed up electric new energy vehicles!

Planetary reducer: Cooperative action between multiple gears Have you ever thought that high-power motors are much more expensive than low-power ones, can you use low-power motors to achieve greater torque output? The answer is yes, it can be achieved by using planetary reducer, and it has many advantages. The gear is made of high-strength steel alloy material. Not only hardening on gear surface, but also hardening entire gear to ensure the gear long service life and maintain high accuracy. The helical gear ring I hold is processed by this gear shaping machine. A helical gear ring is finished just in less than 1 minute. This is the equipment for cleaning accessories, each newly processed planetary reducer part will be cleaned of burr, dust and oil on the surface before warehousing. We have come to the assembly area. This side is the assembly of straight tooth gear type, and the other side is the assembly of helical gear type. Let’s come to see the detail. After assembly, let’s take it to do some noise test and backlash test. The value in the noise test sample is measured at an input speed of 3000 rpm, without load, and at a distance of 1 meter from the reducer. The detection standard of the reducer here is lower than 65dB, and the smaller reducer is even lower than 60dB. During the backlash test, firstly, fix the input end of the gear, and then load a certain torque at the output end with a torque instrument. Test the deviation angle between the output shaft and the input end at multiple points of the reducer, and take the maximum value to compare with the reference value. The precision of the single-stage helical gear planetary reducer produced here can be as low as 1 to 3 arcmin. And the precision of the double-stage helical gear reducer can be in the range of 3 to 5 arcmin. Due to the characteristics of smooth operation, low noise, high bearing capacity, high accuracy, high torque and high efficiency, precision planetary gear reducers are widely used in various industrial occasions, such as the field of automation equipment and robot. Planetary reducers can also be found in common places in life such as automobile transmission systems and smart home systems.

YHDFA

1 year ago

Have you ever thought that high-power motors are much more expensive than low-power ones can you use low-power motors to achieve greater torque output? The answer is yes it can be achieved by using planetary reducer, and it has many advantages Do you want to know more about planetary reducer? Today we will visit a company that produces high precision planetary reducer. Let’s go! You can see there are so many processing machines such as gear hobbing machine, gear shaping machine, and the turn-mil
ling compound machine These are the parts that make up the planetary reducer The main transmission structure of planetary reducer includes sun gear, planetary gear and outer gear ring The flange, gear, gear ring, planet carrier and other parts of the planetary reducer are self-made and processed in this workshop The gear is made of high-strength steel alloy material Not only hardening on gear surface but also hardening entire gear to ensure the gear long service life and maintain high accuracy
The helical gear ring I hold is processed by this gear shaping machine A helical gear ring is finished just in less than 1 minute These devices are for cleaning the newly processed parts Each newly processed planetary reducer part will be cleaned of burr dust and oil on the surface before warehousing We have come to the assembly area.This side is the assembly of straight tooth gear type and the other side is the assembly of helical gear type Let’s come to see the detail After assembly, let’s tak
e it to do some noise test and backlash test Too heavy! Hey! Lee, you take this one(^∀^) The value in the noise test sample is measured at an input speed of 3000 rpm without load, and at a distance of 1 meter from the reducer The detection standard of the reducer here is lower than 65dB and the smaller reducer is even lower than 60dB During the backlash test, The precision of the single-stage helical gear planetary reducer produced here can be as low as 1 to 3 arcmin And the precision of the dou
ble-stage helical gear reducer can be in the range of 3 to 5 arcmin Due to the characteristics of smooth operation, low noise, high bearing capacity high accuracy, high torque and high efficiency precision planetary gear reducers are widely used in various industrial occasions such as the field of automation equipment and robot Planetary reducers can also be found in common places in life such as automobile transmission systems and smart home systems

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